There are many types of wave solder machines. Reflow wave solder and hand soldering.
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This video shows three different ways we solder electronic components to printed circuit boards.
Solder wave machine function. Quality of the assembly depends on proper heat transfer solder wetting and peel off from the wave. In electronics assembly the eutectic alloy with 63 tin and 37 lead or 6040 which is almost identical in melting point has been the alloy of choice. The name is derived from the use of. Wave soldering is a large scale soldering process by which electronic components are soldered to a printed circuit board pcb to form an electronic assembly. Although intended for maximum throughput requirements the electra also offers maximum process flexibility and delivers world class soldering results. The reflow craft is the most important one in the entire smt process. There are many types of wave solder machines. However the basic components and principles of these machines are the same. Capable of 610 mm 24 in process width with short and full n2 tunnel features and up. Contact with molten solder is the largest thermal excursion in the wave soldering process. The basic equipment used during the process is a conveyor that moves the. Reliability of the assembly is maintained through specific cycles of solder contact for which the components were designed. However the basic components and principles of these machines are the same. Soldering filler materials are available in many different alloys for differing applications. Wave welding reflow soldering and other equipment are normal welding devices.
The electrovert electra is an advanced meticulously engineered wave soldering system designed for high mass and high volume manufacturers. The basic equipment used during the process is a conveyor that moves the pcb through the different zones a pan of solder used in the soldering process a pump that produces the actual wave the sprayer for the flux and the preheating pad. Good equipment does not compensate for uncontrolled process. Other alloys are used for plumbing mechanical assembly and other applications. The preheating zone the constant temperature zone the reflow zone and the cooling zone. Today i will discuss the functions of four temperature zones in reflow soldering. Assembly plants need no longer blame their wave solder machines flux or personnel when their real challenge is the wave solder process itself. Your wave machine does not even purport to measure your board wave interaction. Each stage of the four.
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