Cnc Programming

What Is Ultrasonic Welding Machine

It is accomplished by converting high frequency electrical energy into high frequency mechanical motion. Ultrasonic welding is an industrial technique whereby high frequency ultrasonic acoustic vibrations are locally applied to workpieces being held together under pressure to create a solid state weldit is commonly used for plastics and metals and especially for joining dissimilar materialsin ultrasonic welding there are no connective bolts nails soldering materials or adhesives necessary.

Ultrasonic Welding Machine

Durasonic D9810 Ultrasonic Welding Machine Metal Welding

Portable Automatic Ultrasonic Welding Machine High Power Output Various Welding Modes

Today we will learn about ultrasonic welding principle working equipments application advantages and disadvantages with its diagram.

What is ultrasonic welding machine. Ultrasonic welding using the indexed quick change tooling system by herrmann ultrasonics. Our engineers can design ultrasonic fixtures that match your part or product exactly. Disadvantages of ultrasonic plastic welding. This increases the manufacturing cost of the ultrasonic welding machine. Hello everyone welcome to engineers academy in this video we will learn the process of ultrasonic welding process its principle working equipments used applications advantages. If horns are not properly designed the energy from the machine can not be properly transferred to the part resulting in poor welds. First a short description of ultrasonics. Sonimak ltd ultrasonic machinery 50201 views. Ultrasonic welding is the fastest known welding technique with weld times typically between 01 and 10 seconds. Ultrasonic metal welding machines duration. Ultrasonic welding typically. The user manually loads the plastic components to be joined and removes them again from the ultrasonic welding machine after the weld process. When the thickness and hardness of the plastic parts are increased the power required for welding increases exponentially related to the parameters of the plastics. In addition to welding ultrasonic energy is commonly used for processes such as inserting metal parts into plastic or reforming thermoplastic parts to mechanically fasten components made from dissimilar materials. There are two types of ultrasonic welding metal welding style and plastic welding style.

Ultrasonic welding is an especially gentle joining technology for thermoplastic materials and nonferrous metals. Manual work stations are used in many ways in the plastics processing industry. Ultrasonic welding is incredibly dependent on high quality accurately designed horns and fixtures. Ultrasonic means those vibration waves which have frequency above the normal hearing range. Ultrasound is the range of sound frequencies just above average human hearing range. Ultrasonic plastic welding is the joining or reforming of thermoplastics through the use of heat generated from high frequency mechanical motion. Ultrasonic welding is a welding process in which ultrasonic waves or vibrations are used to generate heat for welding.